Hasn't been a problem for many California customers though as this is a cleaner burning fuel injected engine. The engine swap is easier if you remove the engine and transmission together. Have more to contribute, use the ‘Contact Us‘ button at the bottom left Click the images to enlarge – Click the arrows to load. The engine and transmission is removed by removing the (4) 14mm motor mount bolts, (2) 12mm transmission crossmember bolts, and the (2) 14mm bolts that hold the brace below the tranny. As it is newer engine for your Samurai, and are in California, you may need to have a 'referee' do an inspection for the CARB approval. This involves installing the adapter plate to the new engine and reattaching the Samurai transmission. You’ll have to install an electric fuel pump (with at least 45psi output) if your Samurai doesn’t already have fuel injection.  You can do this by: 1. Dimensions Wheelbase 79.9 Overall Length 135.0 Overall Width 60.6 Overall Height 64.6 Curb Weight 2,059lbs Cargo Volume 27.8 cu. Now you can install the Sidekick/Tracker starter. 11. 1. There are no reviews yet. The 1.6L is a fuel injected engine and never came with a carburetor, The 8-valve 1.6L has throttle body fuel injection while the 16-valve has multipoint fuel injection, The 8-valve 1.6L engine can use the 1.3L intake and a carburetor, The 1.6L 16-valve will require the use of all the fuel injection components and require a complete rewiring, The 8-valve 1.6L head and 1.3L head are nearly identical. Compare. 16. Mounting hardware and adaptor systm The 1.6L has bigger intake and exhaust ports. Regular price $299 95 $299.95. Mount the ECM securely using rubber grommets for isolators. EZ, inexpensive, bolton Power.... its what many Samurai people dream about at night. Run the fuel pump wiring into the engine compartment through the grommet above the battery and into the passenger compartment. Cut the complete fuel pump mounting plate and pump out of a Tracker gas tank and weld it into the Samurai gas tank. The ignition coil can be mounted to the firewall on the passengers side at the mounting location for the steel vacuum line that goes from the manifold to the brake booster. 15. We will communicate with you after ordering to arrange the freight billing and transportation. Regular price $19 95 $19.95. Even without modification to your 1600 engine you can expect to gain up to 25 horsepower over the stock 1.3L motor using a fully bolt on kit. The distributor wire to the coil was about 6 inches too short so the coil wire from the 1.3 liter motor was removed and installed instead. The donor vehicles wiring harness will need to be modified for use in the Samurai as well as the Samurai speedometer which will need the speed sensor from the donor vehicle adapted to it.Â. You can re-use your stock 1.3L manifolds, flywheel and clutch with the 8-valve 1.6L as well. Add the proper camping gear, and they can […], The Suzuki SX4 is a compact car and crossover developed jointly by Japanese automaker Suzuki and Italian automaker Fiat. Since the majority of the wiring is connected  under the dash on the passengers side you should mount the ECM up high on the firewall behind the glove box. The 1600cc and 1300cc engines look identical. The owner of this rig was looking to use his Suzuki Samurai for a camping and adventure […], I love these Suzuki Jimny’s. Some of these vehicles can […], It’s great to see women active in the sport of off-roading. Starter and aleternator. Remove the 10mm bolt and reinstall it through the coil bracket and the hard line mount with the coil wire facing the distributor. The 1.6L swap adds very little weight keeping the Samurai a very light and nimble trail machine. Suzuki Samurai Engine 1.3. This is a good time to replace the clutch, pressure plate, and throw-out bearing.Â. 3. Suzuki 1.6L Facts: The 1.6L is a fuel injected engine and never came with a carburetor The 8-valve 1. 13. 14. Suzuki Samurai Engine $ 2,300.00 + Add to cart. No one but you needs to know you have upgraded to a bigger better engine. Our 1.6 liter engine kit provides you everything you need to install a 16-valve 1.6 "Big Block" Suzuki (Sidekick or Tracker) engine to your Samurai for that extra power you dream of, and deserve. When gathering parts for your conversion keep in mind that 1996 and up motors are OBDII and will not be smog legal for California. Have info to contribute, or want to show off your vehicle? Grab the catalytic converter if you can. You’ll need the complete engine with all the hoses and pulleys. A bolt-on install kit with everything included... A remanufactured engine with a 1 year warranty from the manufacturer of the system. 8. Their small size and agility give them the ability to go about anywhere. If installing the fuel pump on the underside of the body, mount it as high as you can so if a drive shaft lets go it won’t hit the pump.  All lines need to be double hose clamped due to the higher fuel pressure. Bij Suzuki Offroad 4x4 Parts kunt u terecht voor vele onderdelen en accessoires voor o.a. Picture shows the 1600cc swap kit and engine all crated up as you would recieve it. You’ll need the fan, starter, alternator, coil, air cleaner, exhaust manifold and head pipe. Make sure you use fuel line clamps so they clamp evenly all around the hose without digging into the hose.  Double clamp all the connections.  Insert a fuel filter between the fuel tank and fuel pump.Â, The 16-vale motors fuel return line is 1/4-inch and needs to be 1/4-inch all the way back to the tank.Â. Using the Trail tough body bushings or body mount spacers is probably your best bet. Please note: Price does not include freight to your location. Connect it to the fuel pump relay near the ECM. A common engine swap is to swap out the Suzuki Samurai 1.3L engine for a 1.6L engine from a Suzuki Sidekick or GEO Tracker. Remove the air box, disconnect and remove the battery, and label all the wiring and components so you know what it is later. Our 1.6 liter engine kit provides you everything you need to install a 16-valve 1.6 "Big Block" Suzuki (Sidekick or Tracker) engine to your Samurai for that extra power you dream of, and deserve. This swap can be inspector friendly. Now you can drop the new motor and transmission in to the Samurai. Head:– Resurface + Add to cart. Amber […], There’s a lot of great areas to explore around Medford, Oregon. The other side will need to be braced with a piece of metal. You’ll have to install the speedometer that you had modified by Trail Tough. Grab the catalytic converter if you can. ECM control Module 3. A bolt-on install kit with everything included... A remanufactured engine with a 1 year warranty from the manufacturer of the system. Click on the 'Contact Us' button to share your submissions. You’ll need to use the 1.6L starter and alternator.Â. You’ll have to make custom mounts for the air box with mass air sensor. Related Products. Since the 1.6/16v is a taller engine, the front clip may have to be raised a little for proper hood clearance. You will need the motor, wiring harness, everything attached to the wiring harness, instrument cluster and air cleaner assembly. Be the first to review “Suzuki Samurai 1.6 Engine” Cancel reply. Now you can install the ECM. It only makes sense that Brent would turn this Suzuki Vitara in to the ultimate […]. Now you can install the adapter kit. Looking for more power?  A common engine swap is to swap out the Suzuki Samurai 1.3L engine for a 1.6L engine from a Suzuki Sidekick or GEO Tracker. You can use an external fuel pump from an 89 Ford F-150.  It is a two wire hookup and accepts a 5/16 fuel line.Â. Check out these girls posing with Suzuki’s! All rights reserved. Looking for more power? The North American market […], I’ve looked at numerous overlanding vehicles online, as well as in person at the Overland Expo in Flagstaff Arizona. Finally, remove the fan, shroud, and radiator. 6. Some people have installed the ECM in an upside down Tupperware container  to protect it from dirt and moisture.Â. Head- Valves Intake Inspected/Replaced, Exhaust Replaced.- Camshaft Seal, Valve Stem Seals- Valve Cover Gasket- Torquer/RV/Xrocket Cams Available Extra Charge Block:– Block Decked- Oil Pump brand new- Water Pump brand new- Bored Honed – Piston And Rings- Turned Polished Balanced Crank- Rods Rounded- Rod Bearings – Rear Main Seal – Oil Pan Gasket- Timing Cover- Timing Belt Tension Roller- Timing Belt, Be the first to review “Suzuki Samurai 1.6 Engine” Cancel reply, Suzuki Samurai Engine Our mounting system utilizes CAD laser cutting technology taken directly from Suzuki OEM engine and transmissions for extreme accuracy on every single adaptor unit we manufacture so this mates up to your transmission perfectly . Please consult the xperts to purchase. The engine and transmission bolts back in to the stock locations. Trail Tough’s 1.6L conversion kit includes an engine adaptor kit, high pressure fuel pump, and modification of your donor harness completely color-coded labeled and ready install a well as modification of your speedometer. With 16-valve engines, you’ll need the engine wiring harness, everything attached to the harness, under dash wiring harness, ECM, instrument cluster and air cleaner assembly. If you are looking for Performance products or accessories for your Suzuki Samurai, we hav Some have added a 3/4-inch spacer to the body mounts up by the radiator support and a 3/8-inch spacer to the next ones back. This is greater horsepower than most 1.6L 16-valve Suzuki engines can produce running small tires. For the fuel line connections, you can use high pressure rubber fuel line between the motor and Samurai hard line. Route the harness through the large grommet hole above the battery and into the passengers side kick panel where the ECM will be mounted. This is an old build, but it’s still pretty cool. uw Suzuki :. Of course, if you have a body lift installed then you don’t even have to worry about it. Install the new passenger side motor mount and drivers side motor mount shim.Â. Remove all of the wiring, cables, lines and hoses from the engine. Welkom op onze vernieuwde site van Suzuki Offroad 4x4 Parts. If you want to use the 16-valve 1.6L, you want the Trail Tough kit! Tech: (435) 654-1149. WAKE UP... the answer is here! 5. Getting a complete fuel tank from a 1990 or newer Samurai which has the pump already built in the tank. Â, 2. You’ll need the fan, starter, alternator, coil, air cleaner, exhaust manifold and head pipe. Once the engine and transmission is out, you can remove the starter and separate the engine and transmission. 959 Media. © 2020 Zuki Offroad. You must be logged in to post a review. Now install the wiring harness you had modified by Trail Tough. Suzuki 180 Degree Fahrenheit, 82 Degree Celsius Thermostat Samurai Sidewinder CV Carburetor Adapter Kit 1986-1989 Samurai Mechanical Fuel Pump Carbureted Model 1.3L G13A You may be looking at the wrong part for your needs. The 1.6L 8-valve engine can also accept modifications such as the Thorley header, MSD ignition, and other great components to help soup up your new setup. Wij leveren de meeste onderdelen uit voorraad. Performance Upgrades for Suzuki Samurai, LOWEST PRICES on Samurai Performance Upgrades, We offer a full line of Calmini Performance Products for the Suzuki Samurai. 9. The Trail Tough kit includes replacement front body bushings to raise the front clip (hood & fender area). $2,300.00 Make sure you remove the ground from the starter.Â, Once you begin hoisting the engine out, make sure the distributor does not hit the firewall and that the harmonic balancer pulley doesn’t hit the radiator support near the hood latch.Â, 2. 10. One side of the box bolts to the side of the fenderwell using the original air box mount. You can do so by calling Richard or Cody at (813) 610-7706. ft. Capacities Fuel Capacity 10.6 gallons Engine Oil 3.7 Quarts Engine Coolant 5.34 Quarts Transmission Oil 1.38 Quarts Transfer Case Oil . This modification is necessary for your ECM to control the motor properly and it also keeps the sensor light from coming on.Â, 12.